Expol Black R1.8 Underfloor Insulation60.0 mm

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410 mm is the stocked width. 470 mm and 560 mm can be made to order: call (02) 8599 4562.
R-Value R1.8
R1.4R1.8
Location New South Wales
Dimensions 410 x 60 (11 Panels)
Quantity calculator
5.41 m²
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packs
Actual area - m²
Total inc GST
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  • R1.8 vs R1.4 for Expol White, at the same 60 mm thickness
  • Rigid board that won't sag over time
  • Concertina edges for a snug fit between joists
  • Higher upfront cost, and rigid or foam boards carry a 30% restocking fee on returns.
Rather not install it yourself? See our installation service.
Prefer to order by phone? Call 1300 729 639

Expol Black is a rigid expanded polystyrene (EPS) underfloor panel infused with graphite, which gives it its charcoal colour. It fits between the joists of a timber floor in the same way as Expol White R1.4: the same 60 mm thickness, the same concertina-cut edges and the same fixings. The difference is the rating: R1.8 vs R1.4 at the same 60 mm thickness.

Standard white EPS slows heat by trapping air. In Expol Black the graphite also absorbs radiant heat, which is how the same board reaches R1.8. It can go into new homes before the floor goes down, or be retrofitted under existing floors.

When to choose Black

For colder parts of NSW, such as the Tablelands, the Southern Highlands and alpine country (NCC climate zones 7 and 8), or for any job that needs a higher R-value without a thicker board. In milder areas, Expol White R1.4 is the usual choice.

Thermal performance

  • R1.80 at 60 mm (ASTM C518-04)
  • R3.60 with two layers (120 mm)
  • Complies with AS/NZS 4859.1
  • Expol states the board will not sag over time, and that its insulation performance is not affected by ageing or moisture.

Size we sell

Panel (mm) Panels per bag Coverage per bag
1200 x 410 x 60 11 5.41 m²

410 mm is the stocked width. 470 mm and 560 mm panels can be made to order: call us on (02) 8599 4562 for other widths.

Measure the gap between your joists before ordering. Joists vary, so measure a few. If a panel is too wide, slice down the concertina edge, leaving it about 5 mm oversize. The nominal length is between 1200 mm and 1240 mm; the width does not vary.

How many bags

Divide the floor area by 5.41 and round up. Expol's guide:

Floor area Bags
10 m² 2
20 m² 4
30 m² 6
40 m² 8
50 m² 10
60 m² 12
70 m² 13
80 m² 15
90 m² 17
100 m² 19
110 m² 21
120 m² 23

Which fixing

  • Existing floors: Expol Z Clips. They push in from below, with no nails, drilling or tools.
  • New floors: Expol Joist Saddles. They sit over the joists before the floor goes down.
  • Use two per panel, at opposite corners. A bag of 50 fixes 25 panels.

Installation notes

  • Keep 200 mm clear of metal heating flues, recessed downlights and exhaust fans, and 50 mm clear of brick and concrete chimneys.
  • Push each panel hard against the underside of the floor so there is no air gap.
  • Sleeve any cables that touch the panels in Expol Wireguard, and never use a staple gun.
  • Notch around pipes with a sharp knife and leave 100 mm clearance for maintenance.

The Installation tab has the step by step guide for new and existing floors.

Good to know

  • Do not store in direct sunlight. Foamex warns that sunlight can damage the panels and void the warranty. Keep the bags under cover until you fit them.
  • Made with a fire retardant. Spread of Flame Index 0 and Smoke Developed Index 5 (AS/NZS 1530.3:1999).
  • 50 year Expol product warranty.
  • Non-allergenic and non-irritating.
  • Up to 25% recycled content where available. Clean panels and offcuts can be recycled at Foamex locations.
  • Australian made.
1
Technical data
BrandExpol
MaterialEPS Foam
Applicationunderfloor
Sheet size1200 × 410 mm
Density19 kg/m³
FireCombustible
MaterialExpanded polystyrene (EPS) with graphite
Two layersR3.60 at 120 mm (ASTM C518-04)
Compressive strength105 kPa at 10% deformation, minimum (AS 2498.3)
Cross-breaking strength200 kPa (AS 2498.4)
Flammability indexSpread of Flame 0, Smoke Developed 5 (AS/NZS 1530.3:1999)
Recycled contentUp to 25%, where available
StandardAS/NZS 4859.1
Your job

Existing floors

Summarised from the EXPOL Underfloor Insulation DIY Step Guide (2026). Work from the full guide: it has the drawings and every detail. Open the full guide (PDF)

1Check the clearances
  • Keep 200 mm around metal heating flues, recessed downlights and exhaust fans.
  • Keep 50 mm around brick and concrete chimneys.
2Measure the joists
  • Measure the gap between your joists, and measure a few because they vary.
3Trim the edge
  • If required, slice down the concertina edge, leaving about 5 mm extra for a snug fit.
4Sleeve the cables
  • Sleeve any cables in EXPOL Wireguard before fitting the panels.
  • Never use a staple gun on the Wireguard.
5Slide the panel in
  • Push the panel up between the joists, hard against the floor, with no air gap.
6Fit the Z Clips
  • Push-fit two Z Clips into opposite corners of each panel, set 200 mm in.
7Work around pipes
  • Notch the panel around pipes with a sharp knife and leave 100 mm clearance.

New floors

Summarised from the EXPOL Underfloor Insulation DIY Step Guide (2026). Work from the full guide: it has the drawings and every detail. Open the full guide (PDF)

1Check the clearances
  • Keep 200 mm around metal heating flues, recessed downlights and exhaust fans.
  • Keep 50 mm around brick and concrete chimneys.
2Measure the joists
  • Measure the gap between your joists, and measure a few because they vary.
3Trim the edge
  • If required, slice down the concertina edge, leaving about 5 mm extra for a snug fit.
4Fix the saddles first
  • Fix two EXPOL Joist Saddles for each panel, in opposite corners, before the panel goes in.
5Sleeve the cables
  • Sleeve any cables in EXPOL Wireguard before laying the panels.
  • Never use a staple gun on the Wireguard.
6Lay the panels
  • Lay each panel in from the top, flush on the saddles.
7Work around pipes
  • Notch the panel around pipes with a sharp knife and leave 100 mm clearance.
Delivery & pickup
Delivery1 to 2 business days
Delivery costFrom $99 metro, priced by postcode
Delivery dateChoose yours in the cart
Warehouse pickupVIC, NSW, QLD, SA and ACT
ReturnsWithin 30 days
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